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Features
* Temperature Proportional Fan Speed for Acoustic Control and Longer Fan Life * Efficient PWM Fan Drive * 3.0V to 5.5V Supply Range: - Fan Voltage Independent of TC642 Supply Voltage - Supports any Fan Voltage * FanSenseTM Fault Detection Circuits Protect Against Fan Failure and Aid System Testing * Shutdown Mode for "Green" Systems * Supports Low Cost NTC/PTC Thermistors * Space Saving 8-Pin MSOP Package * Over-temperature Indication
TC642
Package Types
SOIC/PDIP/MSOP
VIN CF VMIN GND 1 2 3 4 8 VDD VOUT FAULT SENSE
PWM Fan Speed Controller with FanSenseTM Technology
TC642
7 6 5
General Description
The TC642 is a switch mode fan speed controller for use with brushless DC fans. Temperature proportional speed control is accomplished using pulse width modulation (PWM). A thermistor (or other voltage output temperature sensor) connected to the VIN input furnishes the required control voltage of 1.25V to 2.65V (typical) for 0% to 100% PWM duty cycle. Minimum fan speed is set by a simple resistor divider on the VMIN input. An integrated Start-up Timer ensures reliable motor start-up at turn-on, coming out of shutdown mode or following a transient fault. A logic low applied to VMIN (Pin 3) causes fan shutdown. The TC642 also features Microchip Technology's proprietary FanSenseTM technology for increasing system reliability. In normal fan operation, a pulse train is present at SENSE (Pin 5). A missing pulse detector monitors this pin during fan operation. A stalled, open or unconnected fan causes the TC642 to trigger its Start-up Timer once. If the fault persists, the FAULT output goes low and the device is latched in its shutdown mode. FAULT is also asserted if the PWM reaches 100% duty cycle, indicating a possible thermal runaway situation, although the fan continues to run. See Section 5.0, "Typical Applications", for more information and system design guidelines. The TC642 is available in the standard 8-pin plastic DIP, SOIC and MSOP packages and is available in the commercial, extended commercial and industrial temperature ranges.
Applications
* * * * * * Power Supplies Personal Computers File Servers Telecom Equipment UPSs, Power Amps, etc. General Purpose Fan Speed Control
Available Tools
* Fan Controller Demonstration Board (TC642DEMO) * Fan Controller Evaluation Kit (TC642EV)
2002 Microchip Technology Inc.
DS21444C-page 1
TC642
Functional Block Diagram
+
VIN
-
VOTF
-
VDD
+
OTF
- +
SHDN
Control Logic
VOUT
CF 3 x TPWM Timer Clock Generator VMIN VSHDN
+ -
Start-up Timer
FAULT
Missing Pulse Detect
GND
70mV (typ.)
DS21444C-page 2
+ -
10k SENSE
2002 Microchip Technology Inc.
TC642
TC642
1.0 ELECTRICAL CHARACTERISTICS
*Stresses above those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions above those indicated in the operation sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
Absolute Maximum Ratings* Supply Voltage ......................................................... 6V Input Voltage, Any Pin.... (GND - 0.3V) to (VDD +0.3V) Package Thermal Resistance: PDIP (RJA)............................................. 125C/W SOIC (RJA) ............................................ 155C/W MSOP (R JA) .......................................... 200C/W Specified Temperature Range ........... -40C to +125C Storage Temperature Range.............. -65C to +150C
ELECTRICAL SPECIFICATIONS
Electrical Characteristics: TMIN < TA < TMAX, VDD = 3.0V to 5.5V, unless otherwise specified.
Symbol VDD IDD IDD(SHDN) Parameter Supply Voltage Supply Current, Operating Supply Current, Shutdown Mode Min 3.0 -- -- Typ -- 0.5 25 Max 5.5 1.0 -- Units V mA A Pins 6, 7 Open, CF = 1 F, VIN = VC(MAX) Pins 6, 7 Open, CF = 1 F, VMIN = 0.35V, Note 1 Note 1 Test Conditions
IIN VOUT Output tR tF tSHDN IOL IOH VIN , VMIN Inputs VC(MAX), VOTF VC(SPAN) VSHDN VREL
VIN , VMIN Input Leakage VOUT Rise Time VOUT Fall Time Pulse Width (On VMIN ) to Clear Fault Mode Sink Current at VOUT Output Source Current at VOUT Output Input Voltage at VIN or VMIN for 100% PWM Duty Cycle VC(MAX) - VC(MIN) Voltage Applied to VMIN to ensure Shutdown Mode Voltage Applied to VMIN to Release Shutdown Mode
- 1.0
--
+1.0
A
-- -- 30 1.0 5.0
-- -- -- -- --
50 50 -- -- --
sec sec sec mA mA
IOH = 5 mA, Note 1 IOL = 1 mA, Note 1 VSHDN , VHYST Specifications, Note 1 VOL = 10% of VDD VOH = 80% of VDD
2.5 1.3 -- VDD x 0.19
2.65 1.4 -- --
2.8 1.5 VDD x 0.13 --
V V V V VDD = 5V
Pulse Width Modulator FPWM SENSE Input VTH(SENSE) FAULT Output VOL tMP tSTARTUP tDIAG Output Low Voltage Missing Pulse Detector Timer Start-up Timer Diagnostic Timer -- -- -- -- -- 32/F 32/F 3/F 0.3 -- -- -- V Sec Sec Sec IOL = 2.5 mA SENSE Input Threshold Voltage with Respect to GND 50 70 90 mV Note 1 PWM Frequency 26 30 34 Hz CF = 1.0 F
Note 1: Ensured by Design, not tested.
2002 Microchip Technology Inc.
DS21444C-page 3
TC642
2.0 PIN DESCRIPTIONS
2.4 2.5 Ground (GND) Analog Input (SENSE)
The descriptions of the pins are listed in Table 2-1. GND denotes the ground terminal.
TABLE 2-1:
Pin No. 1 2 3 4 5 6 7 8 VIN CF VMIN GND
PIN FUNCTION TABLE
Description Analog Input Analog Output Analog Input Ground Terminal Analog Input Digital (Open Collector) Output Digital Output Power Supply Input
Symbol
Pulses are detected at the SENSE pin as fan rotation chops the current through a sense resistor. The absence of pulses indicates a fault.
2.6
Digital Output (FAULT)
SENSE FAULT VOUT VDD
2.1
Analog Input (VIN)
The thermistor network (or other temperature sensor) connects to the VIN input. A voltage range of 1.25V to 2.65V (typical) on this pin drives an active duty cycle of 0% to 100% on the VOUT pin.
The FAULT line goes low to indicate a fault condition. When FAULT goes low due to a fan fault condition, the device is latched in shutdown mode until deliberately cleared or until power is cycled. FAULT may be connected to V MIN if a hard shutdown is desired. FAULT will also be asserted when the PWM reaches 100% duty cycle, indicating that maximum cooling capability has been reached and a possible over-temperature condition may occur. This is a non-latching state and the FAULT output will go high when the PWM duty cycle goes below 100%.
2.7
Digital Output (VOUT)
2.2
Analog Output (CF)
CF is the positive terminal for the PWM ramp generator timing capacitor. The recommended CF is 1 F for 30 Hz PWM operation.
VOUT is an active high complimentary output that drives the base of an external NPN transistor (via an appropriate base resistor) or the gate of an N-channel MOSFET. This output has asymmetrical drive (see Section 1.0, "Electrical Characteristics").
2.3
Analog Input (VMIN)
2.8
Power Supply Input (VDD)
An external resistor divider connected to the VMIN input sets the minimum fan speed by fixing the minimum PWM duty cycle (1.25V to 2.65V = 0% to 100%, typical). The TC642 enters shutdown mode when VMIN VSHDN. During shutdown, the FAULT output is inactive and supply current falls to 25 A (typical). The TC642 exits shutdown mode when VMIN VREL (see Section 5.0, "Typical Applications").
VDD may be independent of the fan's power supply (see Section 1.0, "Electrical Characteristics").
DS21444C-page 4
2002 Microchip Technology Inc.
TC642
3.0
3.1
DETAILED DESCRIPTION
PWM
Note:
The PWM circuit consists of a ramp generator and threshold detector. The frequency of the PWM is determined by the value of the capacitor connected to the CF input. A frequency of 30 Hz is recommended (CF = 1 F). The PWM is also the time base for the Start-up Timer (see Section 3.4, "Start-Up Timer"). The PWM voltage control range is 1.25V to 2.65V (typical) for 0% to 100% output duty cycle.
At this point, action must be taken to restart the fan by momentarily pulling VMIN below VSHDN, or cycling system power. In either case, the fan cannot remain disabled due to a fault condition, as severe system damage could result. If the fan cannot be restarted, the system should be shut down.
The TC642 may be configured to continuously attempt fan restarts, if so desired. Continuous restart mode is enabled by connecting the FAULT output to VMIN through a 0.01 F capacitor, as shown in Figure 3-1. When connected in this manner, the TC642 automatically attempts to restart the fan every time a fault condition occurs. When the FAULT output is driven low, the VMIN input is momentarily pulled below VSHDN, initiating a reset and clearing the fault condition. Normal fan start-up is then attempted as previously described. The FAULT output may be connected to external logic (or the interrupt input of a microcontroller) to shut the TC642 down if multiple fault pulses are detected at approximately one second intervals. Diode D1, capacitor C 1 and resistors R5 and R6 are provided to ensure fan restarts are the result of a fan fault and not an over-temperature fault. A CMOS logic OR gate may be substituted for these components, if available.
3.2
FAULT Output
The TC642 detects faults in two ways. First, pulses appearing at SENSE due to the PWM turning on are blanked, with the remaining pulses filtered by a missing pulse detector. If consecutive pulses are not detected for 32 PWM cycles (1 Sec if CF = 1 F), the Diagnostic Timer is activated, and VOUT is driven high continuously for three PWM cycles (100 msec if CF = 1 F). If a pulse is not detected within this window, the Start-up Timer is triggered (see Section 3.4). This should clear a transient fault condition. If the missing pulse detector times out again, the PWM is stopped and FAULT goes low. When FAULT is activated due to this condition, the device is latched in shutdown mode and will remain off indefinitely.
VDD R5 10k C1 0.01F +5V 8 From Temp Sensor 1 VIN VDD FAULT 6 1 0 Q1 +5V R6 1k D1 +12V
TC642
RESET Fan
TC642
R3 3 R1 Q2 R4 (Optional) CF 1F CB 0.01F VMIN 5 2 CF GND 4 SENSE VOUT 7
Fault Detected
RBASE
From System Shutdown Controller
CSENSE
RSENSE
*The parallel combination of R3 and R4 must be >10 k.
FIGURE 3-1:
Fan Fault Output Circuit.
2002 Microchip Technology Inc.
DS21444C-page 5
TC642
The second condition by which the TC642 detects a fault is when the PWM control voltage applied to V IN becomes greater than that needed to drive 100% duty cycle (see Section 1.0, "Electrical Characteristics"). This indicates that the fan is at maximum drive and the potential exists for system overheating. Either heat dissipation in the system has gone beyond the cooling system's design limits or some subtle fault exists (such as fan bearing failure or an airflow obstruction). This output may be treated as a system overheat warning and be used to trigger system shutdown. However, in this case, the fan will continue to run even when FAULT is asserted. If a shutdown is desired, FAULT may be connected to VMIN outside the device. This will latch the TC642 in shutdown mode when any fault occurs.
3.5
Shutdown Control (Optional)
If VMIN (Pin 3) is pulled below VSHDN, the TC642 will go into shutdown mode. This can be accomplished by driving VMIN with an open-drain logic signal or by using an external transistor, as shown in Figure 3-1. All functions are suspended until the voltage on VMIN becomes higher than VREL (0.85V @ VDD = 5.0V). Pulling V MIN below VSHDN will always result in complete device shutdown and reset. The FAULT output is unconditionally inactive in shutdown mode. A small amount of hysteresis, typically one percent of VDD (50 mV at VDD = 5.0V), is designed into the VSHDN and VREL thresholds. The levels specified for VSHDN and VREL in Section 1.0, "Electrical Characteristics", include this hysteresis, plus adequate margin to account for normal variations in the absolute value of the threshold and hysteresis. CAUTION: Shutdown mode is unconditional. That is, the fan will not be activated regardless of the voltage at VIN. The fan should not be shut down until all heat producing activity in the system is at a negligible level.
3.3
VOUT Output
The V OUT pin is designed to drive a low cost transistor or MOSFET as the low side power switching element in the system. Various examples of driver circuits will be shown throughout this data sheet. This output has asymmetric complementary drive and is optimized for driving NPN transistors or N-channel MOSFETs. Since the system relies on PWM rather than linear control, the power dissipation in the power switch is kept to a minimum. Generally, very small devices (TO-92 or SOT packages) will suffice.
3.6
SENSE Input (FanSense Technology)
3.4
Start-Up Timer
To ensure reliable fan start-up, the Start-up Timer turns the VOUT output on for 32 cycles of the PWM whenever the fan is started from the off state. This occurs at power-up and when coming out of shutdown mode. If the PWM frequency is 30 Hz (CF = 1 F), the resulting start-up time will be approximately one second. If a fault is detected, the Diagnostic Timer is triggered once, followed by the Start-up Timer. If the fault persists, the device is shut down (see Section 3.2, "FAULT Output").
The SENSE input (Pin 5) is connected to a low value current sensing resistor in the ground return leg of the fan circuit. During normal fan operation, commutation occurs as each pole of the fan is energized. This causes brief interruptions in the fan current, seen as pulses across the sense resistor. If the device is not in shutdown mode, and pulses are not appearing at the SENSE input, a fault exists. The short, rapid change in fan current (high dI/dt) causes a corresponding dV/dt across the sense resistor, R SENSE. The waveform on R SENSE is differentiated and converted to a logic-level pulse-train by C SENSE and the internal signal processing circuitry. The presence and frequency of this pulse-train is a direct indication of fan operation (see Section 5.0, "Typical Applications", for more details).
DS21444C-page 6
2002 Microchip Technology Inc.
TC642
4.0 SYSTEM BEHAVIOR
4.3 Fan Fault
The flowcharts describing the TC642's behavioral algorithm are shown in Figure 4-1. They can be summarized as follows: Fan fault is an infinite loop wherein the TC642 is latched in shutdown mode. This mode can only be released by a reset (i.e., VMIN being brought below VSHDN, then above VREL, or by power-cycling). (1) While in this state, FAULT is latched on (low) and the VOUT output is disabled. (2) A reset sequence applied to the VMIN pin will exit the loop to Power-Up. (3) End.
4.1
Power-Up
(1) Assuming the device is not being held in shutdown mode (VMIN > V REL)... (2) Turn VOUT output on for 32 cycles of the PWM clock. This ensures that the fan will start from a dead stop. (3) During this Start-up Timer, if a fan pulse is detected, branch to Normal Operation; if none are received... (4) Activate the 32-cycle Start-up Timer one more time and look for a fan pulse; if a fan pulse is detected, proceed to Normal Operation; if none are received... (5) Proceed to Fan Fault. (6) End.
4.2
Normal Operation
Normal Operation is an endless loop which may only be exited by entering shutdown mode or Fan Fault. The loop can be thought of as executing at the frequency of the oscillator and PWM. (1) Reset the missing pulse detector. (2) Is TC642 in shutdown? If so... a. V OUT duty cycle goes to zero. b. FAULT is disabled. c. Exit the loop and wait for VMIN > VREL to resume operation (indistinguishable power-up).
from
(3) If an over-temperature fault occurs (VIN > VOTF), activate FAULT; release FAULT when VIN < VOTF. (4) Drive VOUT to a duty cycle proportional to the greater of VIN and V MIN on a cycle by cycle basis. (5) If a fan pulse is detected, branch back to the start of the loop (1). (6) If the missing pulse detector times out ... (7) Activate the 3-cycle Diagnostic Timer and look for pulses; if a fan pulse is detected, branch back to the start of the loop (1); if none are received... (8) Activate the 32-cycle Start-up Timer and look for pulses; if a fan pulse is detected, branch back to the start of the loop (1); if none are received... (9) Quit Normal Operation and go to Fan Fault. (10) End.
2002 Microchip Technology Inc.
DS21444C-page 7
TC642
Power-Up Normal Operaton
Power-on Reset FAULT = 1 Yes VMIN < VSHDN No Shutdown VOUT = 0 No VMIN > VREL? Yes Fire Start-up Timer (1 SEC)
Clear Missing Pulse Detector
Yes VMIN < VSHDN? No
Shutdown VOUT = 0 No VMIN > VREL Yes Power-up
Fan Fault Detected?
Yes
Fire Start-up Timer YES (1 SEC)
VIN > VOTF? No
Yes FAULT = 0
Yes No Normal Operation
Fan Pulse Detected? No Fan Fault
VOUT Proportional to Greater of VIN or VMIN
Yes
Fan Pulse Detected?
No
Fan Fault
No
M.P.D. Expired?
Yes Fire Diagnostic Timer (100msec) No Fan Pulse Detected?
FAULT = 0, VOUT = 0 Yes
No VMIN < VSHDN? Yes Yes VMIN > VREL? Yes Power-up No No Cycling Power?
Fire Start-up Timer (1 SEC)
Yes
Fan Pulse Detected? No Fan Fault
FIGURE 4-1:
TC642 Behavioral Algorithm Flowchart.
DS21444C-page 8
2002 Microchip Technology Inc.
TC642
5.0 TYPICAL APPLICATIONS
Designing with the TC642 involves the following: (1) The temp sensor network must be configured to deliver 1.25V to 2.65V on VIN for 0% to 100% of the temperature range to be regulated. (2) The minimum fan speed (VMIN) must be set. (3) The output drive transistor and associated circuitry must be selected. (4) The SENSE network, RSENSE and CSENSE, must be designed for maximum efficiency, while delivering adequate signal amplitude. (5) If shutdown capability is desired, the drive requirements of the external signal or circuit must be considered.
+5V* CB 1 F R1 NTC 8 1 R2 CB 0.01 F VIN VDD FAULT 6 Thermal Shutdown RBASE R3 3V MIN CB 0.01 F 2 R4 (Optional)
CF
The TC642 demonstration and prototyping board (TC642DEMO), and the TC642 Evaluation Kit (TC642EV), provide working examples of TC642 circuits and prototyping aids. The TC642DEMO is a printed circuit board optimized for small size and ease of inclusion into system prototypes. The TC642EV is a larger board intended for benchtop development and analysis. At the very least, anyone contemplating a design using the TC642 should consult the documentation for both TC642EV (DS21403) and TC642DEMO (DS21401).
+12V
Fan
Q1
TC642
VOUT 7
SENSE GND 4
5 CSENSE RSENSE
Shutdown
CF 1 F
Note: *See cautions regarding latch-up considerations in Section 5.0, "Typical Applications".
FIGURE 5-1:
Typical Application Circuit.
5.1
Temperature Sensor Design
The temperature signal connected to VIN must output a voltage in the range of 1.25V to 2.65V (typical) for 0% to 100% of the temperature range of interest. The circuit in Figure 5-2 illustrates a convenient way to provide this signal. Figure 5-2 shows a simple temperature dependent voltage divider circuit. RT1 is a conventional NTC thermistor while R1 and R 2 are standard resistors. The supply voltage, VDD, is divided between R2 and the parallel combination of RT1 and R1 (for convenience, the parallel combination of RT1 and R1 will be referred to as RTEMP). The resistance of the thermistor at various temperatures is obtained from the manufacturer's specifications. Thermistors are often referred to in terms of their resistance at 25C.
2002 Microchip Technology Inc. DS21444C-page 9
TC642
VDD IDIV
5.2
Minimum Fan Speed
RT1 NTC Thermistor 100 k @ 25C
R1 = 100 k VIN
A voltage divider on VMIN sets the minimum PWM duty cycle and, thus, the minimum fan speed. As with the VIN input, 1.25V to 2.65V typically corresponds to 0% to 100% duty cycle. Assuming that fan speed is linearly related to duty cycle, the minimum speed voltage is given by the equation:
EQUATION
VMIN = Minimum Speed Full Speed x (1.4) + 1.25V
R2 = 23.2 k
FIGURE 5-2: Circuit.
Temperature Sensing
For example, if 2500 RPM equates to 100% fan speed, and a minimum speed of 1000 RPM is desired, then the VMIN voltage is:
EQUATION
VMIN = 1000 2500 x (1.4) + 1.25V = 1.81V
Generally, the thermistor shown in Figure 5-2 is a nonlinear device with a negative temperature coefficient (also called an NTC thermistor). In Figure 5-2, R 1 is used to linearize the thermistor temperature response, while R2 is used to produce a positive temperature coefficient at the VIN node. As an added benefit, this configuration produces an output voltage delta of 1.4V, which is well within the range of the V C(SPAN) specification of the TC642. A 100 k NTC thermistor is selected for this application in order to keep IDIV at a minimum. For the voltage range at VIN to be equal to 1.25V to 2.65V, the temperature range of this configuration is 0C to 50C. If a different temperature range is required from this circuit, R 1 should be chosen to equal the resistance value of the thermistor at the center of this new temperature range. With this change, R2 is adjusted according to the formulas below. It is suggested that a maximum temperature range of 50C be used with this circuit due to thermistor linearity limitations. The following two equations permit solving for the two unknown variables, R 1 and R2. More information regarding thermistors can be found in AN679, "Temperature Sensing Technologies", and AN685, "Thermistors in Single Supply Temperature Sensing Circuits", which can be downloaded from Microchip's web site at: www.microchip.com.
The V MIN voltage may be set using a simple resistor divider, as shown in Figure 5-3. Per Section 1.0, "Electrical Characteristics", the leakage current at the VMIN pin is no more than 1 A. It would be very conservative to design for a divider current, IDIV, of 100 A. If VDD = 5.0V then;
EQUATION
IDIV = 100A = R1 + R2 = 5.0V R1+ R 2 5.0V 100A , therefore
= 50,000 = 50k
VDD
R1 IDIV VMIN
IIN
EQUATION
VDD x R2 RTEMP (T1) + R2 VDD x R 2 RTEMP (T2) + R2 = V(T1) = V(T2)
R2
GND
Where T1 and T2 are the chosen temperatures and RTEMP is the parallel combination of the thermistor and R1.
FIGURE 5-3:
VIN Circuit.
DS21444C-page 10
2002 Microchip Technology Inc.
TC642
We can further specify R1 and R 2 by the condition that the divider voltage is equal to our desired VMIN. This yields the following equation:
5.4
FanSense Network (RSENSE and CSENSE)
EQUATION
VMIN = VDD x R2 R1 + R2
Solving for the relationship between R1 and R 2 results in the following equation:
EQUATION
R1 = R2 x VDD - VMIN VMIN
In this example, R1 = (1.762) R2. Substituting this relationship back into the previous equation yields the resistor values: R2 = 18.1 k, and R 1 = 31.9 k In this case, the standard values of 31.6 k and 18.2 k are very close to the calculated values and would be more than adequate.
The FanSense network, comprised of RSENSE and CSENSE, allows the TC642 to detect commutation of the fan motor (FanSense technology). This network can be thought of as a differentiator and threshold detector. The function of RSENSE is to convert the fan current into a voltage. CSENSE serves to AC-couple this voltage signal and provide a ground-referenced input to the SENSE pin. Designing a proper SENSE network is simply a matter of scaling RSENSE to provide the necessary amount of gain (i.e., the current-to-voltage conversion ratio). A 0.1 F ceramic capacitor is recommended for CSENSE. Smaller values require larger sense resistors, and higher value capacitors are bulkier and more expensive. Using a 0.1 F capacitor results in reasonable values for RSENSE. Figure 5-4 illustrates a typical SENSE network. Figure 5-5 shows the waveforms observed using a typical SENSE network.
VDD
5.3
Operations at Low Duty Cycle
Fan
One boundary condition which may impact the selection of the minimum fan speed is the irregular activation of the Diagnostic Timer due to the TC642 "missing" fan commutation pulses at low speeds. This is a natural consequence of low PWM duty cycles (typically 25% or less). Recall that the SENSE function detects commutation of the fan as disturbances in the current through RSENSE. These can only occur when the fan is energized (i.e., VOUT is "on"). At very low duty cycles, the VOUT output is "off" most of the time. The fan may be rotating normally, but the commutation events are occurring during the PWM's off-time. The phase relationship between the fan's commutation and the PWM edges tends to "walk around" as the system operates. At certain points, the TC642 may fail to capture a pulse within the 32-cycle missing pulse detector window. When this happens, the 3-cycle Diagnostic Timer will be activated, the VOUT output will be active continuously for three cycles and, if the fan is operating normally, a pulse will be detected. If all is well, the system will return to normal operation. There is no harm in this behavior, but it may be audible to the user as the fan accelerates briefly when the Diagnostic Timer fires. For this reason, it is recommended that VMIN be set no lower than 1.8V.
RBASE VOUT SENSE CSENSE (0.1 F Typ.) Q1
RSENSE
GND
FIGURE 5-4:
SENSE Network.
Tek Run: 10.0kS/s Sample
[ T ]
Waveform @ Sense Resistor 1 Waveform @ Sense Pin T
2
GND
90mV 50mV GND
Ch1 100mV
Ch2
100mV
M5.00ms
Ch1
142mV
FIGURE 5-5:
SENSE Waveforms.
2002 Microchip Technology Inc.
DS21444C-page 11
TC642
Table 5-1 lists recommended values for RSENSE based on the nominal operating current of the fan. Note that the current draw specified by the fan manufacturer may be a worst-case rating for near-stall conditions and may not be the fan's nominal operating current. The values in Table 5-1 refer to actual average operating current. If the fan current falls between two of the values listed, use the higher resistor value. The end result of employing Table 5-1 is that the signal developed across the sense resistor is approximately 450 mV in amplitude. (MOSFET)) must be large enough to withstand the highest voltage applied to the fan (Note: This will occur when the fan is off); (2) 5 mA of base drive current must be enough to saturate the transistor when conducting the full fan current (transistor must have sufficient gain); (3) the VOUT voltage must be high enough to sufficiently drive the gate of the MOSFET to minimize the R DS(on) of the device; (4) rated fan current draw must be within the transistor's/MOSFET's current handling capability; and (5) power dissipation must be kept within the limits of the chosen device. A base-current limiting resistor is required with bipolar transistors (Figure 5-6).
VDD
TABLE 5-1:
50 100 150 200 250 300 350 400 450 500
R SENSE VS. FAN CURRENT
R SENSE () 9.1 4.7 3.0 2.4 2.0 1.8 1.5 1.3 1.2 1.0
Nominal Fan Current (mA)
Fan
RBASE VOH = 80% VDD +V
RBASE
5.5
Output Drive Transistor Selection
-
BE(SAT)
Q1 -
The TC642 is designed to drive an external transistor or MOSFET for modulating power to the fan. This is shown as Q1 in Figures 3-1, 5-1, 5-4, 5-6, 5-7, 5-8 and 5-9. The VOUT pin has a minimum source current of 5 mA and a minimum sink current of 1 mA. Bipolar transistors or MOSFETs may be used as the power switching element, as shown in Figure 5-7. When high current gain is needed to drive larger fans, two transistors may be used in a Darlington configuration. Three possible circuit topologies are shown in Figure 5-7: (a) shows a single NPN transistor used as the switching element; (b) illustrates the Darlington pair; and (c) shows an N-channel MOSFET. One major advantage of the TC642's PWM control scheme versus linear speed control is that the power dissipation in the pass element is kept very low. Generally, low cost devices in very small packages, such as TO-92 or SOT, can be used effectively. For fans with nominal operating currents of no more than 200 mA, a single transistor usually suffices. Above 200 mA, the Darlington or MOSFET solution is recommended. For the fan sensing function to work correctly, it is imperative that the pass transistor be fully saturated when "on". Table 5-2 gives examples of some commonly available transistors and MOSFETs. This table should be used as a guide only since there are many transistors and MOSFETs which will work just as well as those listed. The critical issues when choosing a device to use as Q 1 are: (1) the breakdown voltage (V(BR)CEO or VDS
+V
+ VR
SENSE
RSENSE
-
GND
FIGURE 5-6: R BASE.
Circuit For Determining
The correct value for this resistor can be determined as follows: VOH VRSENSE VRBASE IBASE VRSENSE + VBE(SAT) + VRBASE = IFAN x RSENSE
=
= RBASE x IBASE = IFAN / hFE
VOH is specified as 80% of VDD in Section 1.0, "Electrical Characteristics"; VBE(SAT) is given in the chosen transistor's data sheet. It is now possible to solve for R BASE.
EQUATION
RBASE = VOH - VBE(SAT) - VRSENSE IBASE
DS21444C-page 12
2002 Microchip Technology Inc.
TC642
Some applications require the fan to be powered from the negative 12V supply to keep motor noise out of the positive voltage power supplies. As is shown in Figure 5-8, zener diode D 1 offsets the -12V power supply voltage, holding transistor Q1 off when V OUT is low.
VDD
When VOUT is high, the voltage at the anode of D1 increases by V OUT, causing Q 1 to turn on. Operation is otherwise consistent with the case of fan operation from +12V.
VDD
VDD
Fan
Fan
Fan
VOUT
RBASE Q1
VOUT
RBASE Q1 Q2 VOUT Q1
RSENSE RSENSE
RSENSE
GND a) Single Bipolar Transistor
GND b) Darlington Transistor Pair
GND c) N-Channel MOSFET
FIGURE 5-7:
Output Drive Transistor Circuit Topologies.
+5V
VDD VOUT TC642 D1 12.0V Zener
R2* 2.2 k Fan
Q1* GND R4* 10 k R3* 2.2
-12V *Note: Value depends on the specific application and is shown for example only.
FIGURE 5-8:
Powering the Fan From a -12V Supply.
2002 Microchip Technology Inc.
DS21444C-page 13
TC642
TABLE 5-2:
Device MMBT2222A MPS2222A MPS6602 SI2302 MGSF1N02E SI4410 SI2308
TRANSISTORS AND MOSFETS FOR Q1 (VDD = 5V)
Package SOT-23 TO-92 TO-92 SOT-23 SOT-23 SO-8 SOT-23 Max. V BE(sat)/VGS (V) 1.2 1.2 1.2 2.5 2.5 4.5 4.5 Min. HFE 50 50 50 NA NA NA NA VCEO/VDS (V) 40 40 40 20 20 30 60 Fan Current (mA) 150 150 500 500 500 1000 500 Suggested RBASE () 800 800 301 Note 1 Note 1 Note 1 Note 1
Note 1: A series gate resistor may be used in order to control the MOSFET turn-on and turn-off times.
5.6
Latch-up Considerations
As with any CMOS IC, the potential exists for latch-up if signals are applied to the device which are outside the power supply range. This is of particular concern during power-up if the external circuitry (such as the sensor network, VMIN divider or shutdown circuit) is powered by a supply different from that of the TC642. Care should be taken to ensure that the TC642's VDD supply powers up first. If possible, the networks attached to VIN and V MIN should connect to the VDD supply at the same physical location as the IC itself. Even if the IC and any external networks are powered by the same supply, physical separation of the connecting points can result in enough parasitic capacitance and/or inductance in the power supply connections to delay one power supply "routing" versus another.
DS21444C-page 14
2002 Microchip Technology Inc.
TC642
5.7 Power Supply Routing and Bypassing Design Example
Step 1. Calculate R1 and R2 based on using an NTC having a resistance of 10 k at TMIN (25C) and 4.65 k at TMAX (45C) (see Figure 5-9). R1 = 20.5 k R2 = 3.83 k Step 2. Set minimum fan speed VMIN = 1.8V. Limit the divider current to 100 A from which R5 = 33 k and R6 = 18 k. Step 3. Design the output circuit. Maximum fan motor current = 250 mA. Q 1 beta is chosen at 50 from which R7 = 800 .
Noise present on the VIN and VMIN inputs may cause erroneous operation of the FAULT output. As a result, these inputs should be bypassed with a 0.01 F capacitor mounted as close to the package as is possible. This is particularly true of VIN, which is usually driven from a high impedance source (such as a thermistor). In addition, the VDD input should be bypassed with a 1 F capacitor. Grounds should be kept as short as possible. To keep fan noise off the TC642 ground pin, individual ground returns for the TC642 and the low side of the fan current sense resistor should be used.
+5V +5V NTC 10 k @ 25C 1 CB 0.01 F CB + 1 F 8 VIN VDD 4 GND FAULT 6 Fan/ Thermal Fault R7 800 VOUT 3 VMIN CB 0.01 F 2 CF C1 1F 7 Q1 Fan +12V
R1 20.5 k
R2 3.83 k +5V
TC642
R5 33 k
Fan Shutdown
SENSE
5 CSENSE 0.1 F RSENSE 2.2
Q2 R8 10 k (Optional)
R6 18 k
FIGURE 5-9:
Design Example.
2002 Microchip Technology Inc.
DS21444C-page 15
TC642
5.8 TC642 as a Microcontroller Peripheral
from the processor's outputs into a 1.6V DC control signal. A monolithic DAC or digital pot may be used instead of the circuit shown in Figure 5-10. With V MIN set to 1.8V, the TC642 has a minimum operating speed of approximately 40% of full rated speed when the processor's output code is 000[B]. Output codes 001[B] to 111[B] operate the fan from roughly 40% to 100% of full speed. An open-drain output from the processor (I/O0) can be used to reset the TC642 following detection of a fault condition. The FAULT output can be connected to the processor's interrupt input, or to an I/O pin, for polled operation.
In a system containing a microcontroller or other host intelligence, the TC642 can be effectively managed as a CPU peripheral. Routine fan control functions can be performed by the TC642 without processor intervention. The microcontroller receives temperature data from one or more points throughout the system. It calculates a fan operating speed based on an algorithm specifically designed for the application at hand. The processor controls fan speed using complementary port bits I/O1 through I/O3. Resistors R1 through R6 (5% tolerance) form a crude 3-bit DAC that translates the 3-bit code
+5V Open-drain (RESET) (Optional) Outputs I/O0 R1 (MSB) 110 k R2 240 k R3 360 k (LSB) R5 1.5 k +5V R6 1 k R4 18 k R7 33 k +5V R8 18 k CB .01 F
+
+12V
+5V 1 VIN VDD 8 CB + 1 F R9 800 7 +5V R10 10 k 0.1 F
Fan
I/O1 Analog or Digital Temperature Data from one or more Sensors CMOS Outputs I/O2 I/O3
2 CF VOUT 1 F 3 CB .01 F 4
2N2222A
TC642
VMIN FAULT 6
CMOS Microcontroller
GND
SENSE
5
R11 2.2 GND INT
FIGURE 5-10:
TC642 as a Microcontroller Peripheral.
DS21444C-page 16
2002 Microchip Technology Inc.
TC642
6.0
6.1
PACKAGING INFORMATION
Package Marking Information
8-Lead PDIP (300 mil) XXXXXXXX NNN YYWW Example: TC642CPA 025 0215
8-Lead SOIC (150 mil) XXXXXXXX YYWW NNN
Example: TC642COA 0215 025
8-Lead MSOP
Example:
XXXXXX YWWNNN
TC642E 215025
Legend:
XX...X YY WW NNN
Customer specific information* Year code (last 2 digits of calendar year) Week code (week of January 1 is week `01') Alphanumeric traceability code
Note:
In the event the full Microchip part number cannot be marked on one line, it will be carried over to the next line thus limiting the number of available characters for customer specific information.
*
Standard marking consists of Microchip part number, year code, week code, traceability code (facility code, mask rev#, and assembly code). For marking beyond this, certain price adders apply. Please check with your Microchip Sales Office.
2002 Microchip Technology Inc.
DS21444C-page 17
TC642
8-Lead Plastic Dual In-line (P) - 300 mil (PDIP)
E1
D 2 n 1 E
A
A2
c
L A1
eB
B1 p B
Number of Pins Pitch Top to Seating Plane Molded Package Thickness Base to Seating Plane Shoulder to Shoulder Width Molded Package Width Overall Length Tip to Seating Plane Lead Thickness Upper Lead Width Lower Lead Width Overall Row Spacing Mold Draft Angle Top Mold Draft Angle Bottom * Controlling Parameter Significant Characteristic
Units Dimension Limits n p A A2 A1 E E1 D L c B1 B eB
MIN
INCHES* NOM 8 .100 .155 .130 .313 .250 .373 .130 .012 .058 .018 .370 10 10
MAX
MIN
.140 .115 .015 .300 .240 .360 .125 .008 .045 .014 .310 5 5
.170 .145 .325 .260 .385 .135 .015 .070 .022 .430 15 15
MILLIMETERS NOM 8 2.54 3.56 3.94 2.92 3.30 0.38 7.62 7.94 6.10 6.35 9.14 9.46 3.18 3.30 0.20 0.29 1.14 1.46 0.36 0.46 7.87 9.40 5 10 5 10
MAX
4.32 3.68 8.26 6.60 9.78 3.43 0.38 1.78 0.56 10.92 15 15
Notes: Dimensions D and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not exceed .010" (0.254mm) per side. JEDEC Equivalent: MS-001 Drawing No. C04-018
DS21444C-page 18
2002 Microchip Technology Inc.
TC642
8-Lead Plastic Small Outline (SN) - Narrow, 150 mil (SOIC)
E E1
p D 2 B n 1
h 45x
c A
A2
f L A1
Number of Pins Pitch Overall Height Molded Package Thickness Standoff Overall Width Molded Package Width Overall Length Chamfer Distance Foot Length Foot Angle Lead Thickness Lead Width Mold Draft Angle Top Mold Draft Angle Bottom * Controlling Parameter Significant Characteristic
Units Dimension Limits n p A A2 A1 E E1 D h L f c B
MIN
.053 .052 .004 .228 .146 .189 .010 .019 0 .008 .013 0 0
INCHES* NOM 8 .050 .061 .056 .007 .237 .154 .193 .015 .025 4 .009 .017 12 12
MAX
MIN
.069 .061 .010 .244 .157 .197 .020 .030 8 .010 .020 15 15
MILLIMETERS NOM 8 1.27 1.35 1.55 1.32 1.42 0.10 0.18 5.79 6.02 3.71 3.91 4.80 4.90 0.25 0.38 0.48 0.62 0 4 0.20 0.23 0.33 0.42 0 12 0 12
MAX
1.75 1.55 0.25 6.20 3.99 5.00 0.51 0.76 8 0.25 0.51 15 15
Notes: Dimensions D and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not exceed .010" (0.254mm) per side. JEDEC Equivalent: MS-012 Drawing No. C04-057
2002 Microchip Technology Inc.
DS21444C-page 19
TC642
8-Lead Plastic Micro Small Outline Package (MS) (MSOP)
p
E E1
D 2 B n 1
A c A1
A2
(F)
L
Units Number of Pins Pitch Overall Height Molded Package Thickness Standoff Overall Width Molded Package Width Overall Length Foot Length Footprint (Reference) Foot Angle Lead Thickness Lead Width Mold Draft Angle Top Mold Draft Angle Bottom *Controlling Parameter Significant Characteristic Notes: Dimension Limits n p A A2 A1 E E1 D L F c B .030 .002 .184 .114 .114 .016 .035 0 .004 .010 MIN
INCHES NOM 8 .026 .044 .034 .193 .118 .118 .022 .037 .006 .012 7 7 .038 .006 .200 .122 .122 .028 .039 6 .008 .016 MAX MIN
MILLIMETERS* NOM 0.65 1.18 0.76 0.05 4.67 2.90 2.90 0.40 0.90 0 0.10 0.25 0.15 0.30 7 7 4.90 3.00 3.00 0.55 0.95 0.86 0.97 0.15 .5.08 3.10 3.10 0.70 1.00 6 0.20 0.40 MAX 8
Dimensions D and E1 do not include mold flash or protrusions. Mold flash or protrusions shall not exceed. 010" (0.254mm) per side. Drawing No. C04-111
DS21444C-page 20
2002 Microchip Technology Inc.
TC642
6.2 Taping Form
Component Taping Orientation for 8-Pin SOIC (Narrow) Devices
User Direction of Feed
PIN 1
W
P Standard Reel Component Orientation for 713 Suffix Device
Carrier Tape, Number of Components Per Reel and Reel Size
Package Carrier Width (W) Pitch (P) Part Per Full Reel Reel Size
8-Pin SOIC (N)
12 mm
8 mm
2500
13 in
Component Taping Orientation for 8-Pin MSOP Devices
User Direction of Feed
PIN 1
W
P Standard Reel Component Orientation for 713 Suffix Device
Carrier Tape, Number of Components Per Reel and Reel Size
Package Carrier Width (W) Pitch (P) Part Per Full Reel Reel Size
8-Pin MSOP
12 mm
8 mm
2500
13 in
2002 Microchip Technology Inc.
DS21444C-page 21
TC642
NOTES:
DS21444C-page 22
2002 Microchip Technology Inc.
TC642
ON-LINE SUPPORT
Microchip provides on-line support on the Microchip World Wide Web site. The web site is used by Microchip as a means to make files and information easily available to customers. To view the site, the user must have access to the Internet and a web browser, such as Netscape(R) or Microsoft(R) Internet Explorer. Files are also available for FTP download from our FTP site.
SYSTEMS INFORMATION AND UPGRADE HOT LINE
The Systems Information and Upgrade Line provides system users a listing of the latest versions of all of Microchip's development systems software products. Plus, this line provides information on how customers can receive the most current upgrade kits.The Hot Line Numbers are: 1-800-755-2345 for U.S. and most of Canada, and 1-480-792-7302 for the rest of the world.
Connecting to the Microchip Internet Web Site
The Microchip web site is available at the following URL: www.microchip.com The file transfer site is available by using an FTP service to connect to: ftp://ftp.microchip.com The web site and file transfer site provide a variety of services. Users may download files for the latest Development Tools, Data Sheets, Application Notes, User's Guides, Articles and Sample Programs. A variety of Microchip specific business information is also available, including listings of Microchip sales offices, distributors and factory representatives. Other data available for consideration is: * Latest Microchip Press Releases * Technical Support Section with Frequently Asked Questions * Design Tips * Device Errata * Job Postings * Microchip Consultant Program Member Listing * Links to other useful web sites related to Microchip Products * Conferences for products, Development Systems, technical information and more * Listing of seminars and events
092002
2002 Microchip Technology Inc.
DS21444C-page23
TC642
READER RESPONSE
It is our intention to provide you with the best documentation possible to ensure successful use of your Microchip product. If you wish to provide your comments on organization, clarity, subject matter, and ways in which our documentation can better serve you, please FAX your comments to the Technical Publications Manager at (480) 792-4150. Please list the following information, and use this outline to provide us with your comments about this document. To: RE: Technical Publications Manager Reader Response Total Pages Sent ________
From: Name Company Address City / State / ZIP / Country Telephone: (_______) _________ - _________ Application (optional): Would you like a reply? Device: TC642 Questions: 1. What are the best features of this document? Y N Literature Number: DS21444C FAX: (______) _________ - _________
2. How does this document meet your hardware and software development needs?
3. Do you find the organization of this document easy to follow? If not, why?
4. What additions to the document do you think would enhance the structure and subject?
5. What deletions from the document could be made without affecting the overall usefulness?
6. Is there any incorrect or misleading information (what and where)?
7. How would you improve this document?
DS21444C-page24
2002 Microchip Technology Inc.
TC642
PRODUCT IDENTIFICATION SYSTEM
To order or obtain information, e.g., on pricing or delivery, refer to the factory or the listed sales office. PART NO. Device X Temperature Range /XX Package Examples:
a) b)
Device: Temperature Range: TC642: C V E PWM Fan Speed Controller w/ Fault Detection
TC642COA: PWM Fan Speed Controller w/ Fault Detection, SOIC package. TC642COA713: PWM Fan Speed Controller w/ Fault Detection, SOIC package, Tape and Reel. TC642CPA: PWM Fan Speed Controller w/ Fault Detection, PDIP package. TC642EUA: PWM Fan Speed Controller w/
Fault Detection, MSOP package.
c)
= 0C to +70C = 0C to +85C = -40C to +85C
d)
Package:
PA = Plastic DIP (300 mil Body), 8-lead * OA = Plastic SOIC, (150 mil Body), 8-lead UA = Plastic Micro Small Outline (MSOP), 8-lead ** * PDIP is only offered in the C and V temp ranges ** MSOP is only available in the V and E temp ranges
Sales and Support
Data Sheets Products supported by a preliminary Data Sheet may have an errata sheet describing minor operational differences and recommended workarounds. To determine if an errata sheet exists for a particular device, please contact one of the following: 1. 2. 3. Your local Microchip sales office The Microchip Corporate Literature Center U.S. FAX: (480) 792-7277 The Microchip Worldwide Site (www.microchip.com)
Please specify which device, revision of silicon and Data Sheet (include Literature #) you are using. New Customer Notification System Register on our web site (www.microchip.com/cn) to receive the most current information on our products.
2002 Microchip Technology Inc.
DS21444C-page25
TC642
NOTES:
DS21444C-page 26
2002 Microchip Technology Inc.
Information contained in this publication regarding device applications and the like is intended through suggestion only and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. No representation or warranty is given and no liability is assumed by Microchip Technology Incorporated with respect to the accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or otherwise. Use of Microchip's products as critical components in life support systems is not authorized except with express written approval by Microchip. No licenses are conveyed, implicitly or otherwise, under any intellectual property rights.
Trademarks The Microchip name and logo, the Microchip logo, KEELOQ, MPLAB, PIC, PICmicro, PICSTART and PRO MATE are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. FilterLab, microID, MXDEV, MXLAB, PICMASTER, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A. dsPIC, dsPICDEM.net, ECONOMONITOR, FanSense, FlexROM, fuzzyLAB, In-Circuit Serial Programming, ICSP, ICEPIC, microPort, Migratable Memory, MPASM, MPLIB, MPLINK, MPSIM, PICC, PICDEM, PICDEM.net, rfPIC, Select Mode and Total Endurance are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. Serialized Quick Turn Programming (SQTP) is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. (c) 2002, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved.
Printed on recycled paper.
Microchip received QS-9000 quality system certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona in July 1999 and Mountain View, California in March 2002. The Company's quality system processes and procedures are QS-9000 compliant for its PICmicro (R) 8-bit MCUs, KEELOQ(R) code hopping devices, Serial EEPROMs, microperipherals, non-volatile memory and analog products. In addition, Microchip's quality system for the design and manufacture of development systems is ISO 9001 certified.
2002 Microchip Technology Inc.
DS21444C - page 27
M
WORLDWIDE SALES AND SERVICE
AMERICAS
Corporate Office
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ASIA/PACIFIC
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08/01/02
DS21444C-page 28
2002 Microchip Technology Inc.


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